Electric generator



April 4, 1950 E. l. POLLARD 2,502,669

ELECTRIC GENERATOR Filed Feb. 13; 1948 3 Sheets-Sheet 1 AM EV, mvflamm April 4, 1950 POLLARD 2,502,669

ELECTRIC GENERATOR Filed Feb. 13, 1948 5 Sheets-Sheet 2 24 A? Pig: 2 28 &\

JNVENTOR.

l7 BY fi b m JMMZMM April 4, 1950 E. l. POLLARD ELECTRIC GENERATOR 5 Sheets-Sheet 3 Filed Feb. 13, 1948 INVENTOR. 42 2,; Hut .9. 0 W

(8 W 3 I m Wee/K24.

Patented Apr. 4, 1950 OEF ICE fj-ELECTRIC GENERATOR iiPennsylvania '3. Claims. 1'1 I This. invention A: relates to aenclosed dynamo- .ael-ectricz-machines,Janduis particularly.-applicable iii-to. vertical generators, that are driven by water J. It. is-customarm practice .to provide .suchta-ma- ;.chine withsa substantially s airtight housing. -As uzcons'iderable he'atisproduced lin-wthe machine, it s alsolishcustomaryto mount. fan blades on :the trotor i for i circulating 1 cooling .air x through the motonafi'd stator. 2.011 courseythis airlrapidlyvbe-r.

xaacomes -heated .so' it; is. necessary to remove-the lheati from the-lair continuouslyifzthe recirculated sairIis, to servehaswa-flcoolingvmedium. This: is 'Tidone by. mounting. coolers ,insthepathof the air 'gleavingl the stator to.. coolwthernair' before it returns to the rotor. 'Usuallylthemheat. vremoved "from thecirculatingi air in such aldynamo-electric machine lhasi'. beenxwasted.

; It: is. among the "objects. of .ithislinventionito provide: an J enclosed dynamoeelectric machine "whicli has a. by-pass that will conduct theheated :""cooling".air.' from the stator past one ornmore "coolers to .the outside ofjthenmachine.wherelit will 'heat"the surrounding :room atmosphere during -cold weather, arid which has an adjustablerclosure for the lav-pass so.that some or all of. the air' -can be compelled tozipass" through the coolers when it is" not 'desiredto use" thatair foruzspace heating-purposes.

-In "accordance-with thisiinvention a rotor .l of dynamo-electric machine;"'such' as a, generator, -:'=is---encircled by a'stator' and'carries fanlblades *Fiorblowing cooling air' out" through the stator. walls' 'define an"-in1et'* passage "for air. returning i'from "outsidethe stator to: a point adjacent "the "inner end. of the fan blades. An enclosure, which 'is outside ofthe1stator butin the path of heated hair from it, is providedwith an outlet; allowing -that ain'to -escape to thearea' outside theiJgen- "=era'tor"in" Oi'dBK tdheatiit. An air cooler associ'ated with"the renclosure has an inletLfor' receivtingy-heated' air fromthe stator and an outlet "communicating-with the inlet of the inlet pasrisag'e. ""Thejigenera'tor'talsohas 'an inlet for air to *make up i for fthat LWl'liCh (escapes "through the %'enc1osure'*outlet. The latter 'is provided witha closure; so :thatithe "heated" air can. be compelled "to :passtithrou'ghilthe cooler .to. the inletgpassage for 1recirculationithroughithe generator. "Pre'fs-"erablyithmductwork that conducts air .to or tromf'the cooler ;is";in theform ofa housing out- .."slde"lthe""stator. "One .or more fair. coolers are ""mounte'duinthehouSing 'irr'the path of-all' of the a-:-a'ir. ;flowing. throu'ghithe housing? from. .thei'stator the-inlet; passage. The housingiizhas an T air outlet: communicatin zwith 1 the air .-in1et-. side of ithezicoolen o'.-' enable-.-thetheatedtair to be drawn ofi. before 'itazcanuenter the cooler. If: desired, howevelfi themoolert inlet. may whe connected" to g Man. openingsintthe rirame encircling the-stator,

band rtheaairu. housingmay be provided with a -passage for conducting heatedn-air paststhe cooler ;from .nanotheri frame o opening to the housing ioutlet.

JThe invention lis'lillustrated in .the accompany- -ing1 drawings, ';in-which-. Fig. 1 :is. a [side view" of ..haIf of anelelectric generator, with r I part t of? it ushownmin. vertical section; Fig-"2.: isfia reduced horizontaltsection or .theentire generator "taken .on ltheuline I-I-rILof Rig. 1 ;r Fig. 3.-is an elevation of zthe central. pontionrof the :generator Fig, 4

is a'iragmentary vertical section takenuon /ithe ;.lFig.16 Tisha fragmentary .verticalsectiomtakemon 1; the line of 5.

ZIRefenringtto Figs. y lo and. 2. .offlthe. drawings; a :xvertical shaft. L-is .rot'atably:mounted inv suitable ..zupper andilowerlbearings. 2 and 3,.andsmay be .25Jdriven'ironi below byca waterw-wheel (not shown). A generator rotor-t 4 encircles .the-shaftands is .t'rigi'dly connectedivtolit by" a'spider- 5. l.Encirc1ing Mthe rotoriis a. statoriformed' from the" usual veri'tically spacedisets of punchings't and associated w:20: windingsi l. "iThe: stator; is supported by. a;vcy-

'l..liridrical metaltrame Bthat rests on a' foundation 9 which alsoxsuppo'rtsthe lower bearing bracket 10 of? the -;gen'erator. TRigidly mounted on" top of the statorlframe is'the upper bearing bracket which'is formed from several I-beams H ekteriding radiallyzinward toward the center shaft. 'Ihe inner endsaof Y the beams are rigidly connected together by anannular plate 12 welded to their :uppensuifaces and encircling the -shaft. I.The 40 b'OttOmSJ Of ..theispaces between'the outer end ;;portions o'fthe beamsareblosed by plates l3 and M restingonf'their"lowenflanges and extending inwardito agpoint behind vertical fan blades 16 which are" mounted on' the top'and bottom of the fr'otor nearl1ts';per iphery. "IThese fanbla'des draw cooling airintotherrotor and blow it across the rotor-Isl heatil'l'dis s'ipating surfaces and then out ib'etween r thetsets :of :stator :pun'chings "6 "and through ibircumferentiallyl:spacedj pairs or openi":ings II'Idnithe"statonirame.

' 1"Mounted'tppfof'the" radial beams l I of the upperfbearing 'bra'cketi'is 2a m'etali plate 18" that encirclesgplate j'12 and extends out beyond the efends'of'ithebeamsiatidiametrically opposite "sides ofthegenerator to? tornrr'tne top walls? of agzp'air with an outlet opening 3|. a

closed by adjustable louvres, or by a door 32 that of air housings. The parallel outer side walls IQ of the two housings are formed by vertical plates, and the housing and walls likewise are formed by vertical parallel plates 2| welded to the stator frame 8. Between the two housings the stator frame has no outlet openings like openings ll in the housings. The inner wall of each housing is formed by the stator frame and the lower wall is formed by foundation 9. The top plate l8 and the plates I3 and I4 between the bottoms of beams ll form the upper and lower walls, respectively, of an air passage 22 divided by the beams into sections having their inlets at the outer ends of the beams. Fan blades lfi-draw cooling air through these passages.

In order to cool the air that has been heated in cooling the rotor and stator, a rectangular heat exchanger or cooler 24 is mounted in each air housing, where it extends lengthwise of. the

outer side wall I9 from one end wall 21 to the other. The coolers may be of any suitable design, the ones shown somewhat diagrammatically having horizontal water tubes 25 extending into headers 2'5 connected by feed pipes 21 to suitable apparatus for circulating cold water" through the pipes. Each cooler is located above the outlets I T in the stator frameand below the inlets to passage 22, and the triangular spaces between the cooler and frame 8 are closed by horizontal plates 28. Thespaces above headers 26 are separated from passage 22 by vertical walls 2'9 and M. Consequently. all of the air flowing from the stator back to the inlet passage must pass upward between the tubes of the coolers and give up its heat to the water flowing through from the generator, the heat c an be used to heat the room or building in which the generator is located. Accordingly, the outer side wall IQ of each air housing is provided below its cooler 24 This outlet may be is hinged along its upper edge to the outer wall of the housing. The door preferably is inclined inward and downward when closed so that gravity will hold it against a bottom strip, 33 and triangular end plates 34 that form a doorframe. 1

While the doors are closed, all of the air circulating through the generator flows up through the coolers and then down into the rotor and out through the stator to the air housings again.

However, when the doors are opened by any suitable means, either manual or otherwise, some or all of the heated air by-passes the coolers by flowing under the raised doors, and it escapes through the housing outlets 3| to the area surbearing bracket. If at all times all of the heated air is by-passing the cooler so that all of the cooling air must be taken in through the main inlet beneath the generator, operation of the cooler can be discontinued temporarily because it will not be serving any purpose.

In the modification of the invention shown in Figs. 5 and 6, the generator itself is the same as the one appearing in the other figures, except that the stator frame 4| has its outlet openings t2 arranged in groups all around it. Each of a number of the groups leads directly into a different cooler 43, of which several are located at circumferentially spaced. intervals around the frame. The outlets of the coolers open into a common air housing 44 that encircles the stator frame. With this arrangement the warm air leaving the stator does not enter the housing until after the air has passed through the coolers been cooled by them. To provide for heating the area surrounding the generator with heated air from the generator, radial conduits 46 are mounted in the air housing between some of the coolers. The inner ends of these conduits are connected directly to groups of openings $2 in the stator frame, while their outer ends are connected to outlets in the outer side wall of housing M. Each housing outlet is provided with a suitable closure, such as a door or louvres 4'! (Fig. 6) that can be opened-and closed in any suitable manner. When closed, all of the heated air from the stator must pass through the coolers, after which it recirculates through the rotor and stator. There are no openings 42 in the stator frame except those communicating with the coolers and conduits 46. When the louvres are open, some of the warm air leaving the stator by-passes the coolers through conduits 46 and escapes into the surrounding atmosphere to heat it. In either embodiment of this invention more coolers may be used than are shown. 1

According to the provisions of the patent statutes, I have explained the principle of my invention and have illustrated and describedwhat I now consider to represent its best embodiment. However, I desire to have it understood that, within the scope of th appended claims, the invention may be practiced otherwise than as specifically illustrated and described.

I claim:

1. A dynamo-electric machine comprising a rotatable vertical shaft, a rotor encircling the shaft and carried by it, a stator encircling the rotor, a frame encircling the stator and adapted to rest on a foundation, a top plate spaced from the top of the frame to form an air inlet above the frame, an air housing mounted on the outside of the stator frame and communicating with said inlet, said frame bein provided with an air outlet opening into the lower part of said housing, whereby air heated in passing through the stator can flow up through the housing from said outlet to said inlet for recirculation, an. air cooler mounted in the housing between said outlet and inlet and having an air passage therethrough in the path of all of the air flowingto said inlet, the housing having an air outlet opening below the cooler, and a hinged door normally closing said opening but adapted to be swung inward and upward to substantially close said air passage and to permit heated air from thestator to by-pass the cooler and escape from the housing to heat an area outside of th machine. M

2. A dynamo-electric machine comprisinga rotatable shaft, a rotor encircling the shaft and carried by it, a stator encircling the rotorpa frame encircling the stator to support it and provided with radial openings, fan blades carried by the rotor for blowing cooling air out through the stator and said openings, walls defining an inlet passage for air leading from outside said frame to a point adjacent the inner ends of said blades, an air housing outside the stator frame communicating with the inlet of said passage, an air cooler mounted in the housing with its outlet opening into the housing, the inlet of the cooler being connected to some of said frame openings for receiving heated air from the stator, said housing having an outlet, a conduit in the housing for conducting heated air past the cooler from others of said frame openings to said housing outlet to heat an area outside of the machine, and a closure for the housing outlet to compel said heated air to pass through the cooler.

3. A dynamo-electric machine comprising a rotatable vertical shaft, a rotor encircling the shaft and carried by it, a stator encircling the rotor, a frame encircling the stator and provided with radial openings, fan blades carried by the rotor for blowing cooling air out through the stator and said openings, a housing encircling said frame and having an outer side wall extending above the top of the frame, a cover plate formin the top wall of the housing and closing the space above the rotor and stator, the space be- 6 tween the cover plate and the top of the frame formin an air inlet, a plurality of circumferentially spaced air coolers disposed in said housing with their outlets opening into the housing, the inlets of the coolers being connected to some of said frame openings for receiving heated air from the stator, said housing having a plurality of circumferentially spaced outlets in its outer side wall, conduits in the housing connecting the rest of said frame openings with said housing outlets, and adjustable closures for said conduits.

ERNEST I. POLLARD.

REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS Number Name Date 1,906,849 Fleischmann May 2, 1933 FOREIGN PATEDTTS Number Country Date 109,778 Switzerland May 1, 1925 862,255 France Nov. 30, 1940 

